Model 290 Hot/Cold module leakage current

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The 10-325 specimen stage, which is commonly used on PHI Physical Electronics 5600 through 5800 XPS X-ray photo-electron spectrometer surface analysis systems, is often equipped with the model 290 Hot/Cold module.

The design of the Model 290 Hot/Cold module incorporates some zirconium oxide ceramics to electrically and thermally isolate the specimen holder from the specimen stage. Zirconium oxide has a very low thermal conductivity that is about 10% of the thermal conductivity of the more common alumina (aluminum oxide) ceramic material used on many UHV optics units. Zirconium oxide is a good choice for hot or cold specimen stages.

Over time, though, the evaporation of materials from specimens, as well as the evaporation of the filament on the Model 290, can coat the zirconium oxide ceramics. This coating can cause the specimen sample holder to become resistive to ground, which in turn affects the accuracy of target current measurements.  The leakage current of a coated ceramic might be several hundred nano amps.   This means that only target currents above that several hundred nano amps value would be measurable.   ISS or static SIMS (both options on XPS systems) need the ion current to be set in the range of 1 to 2 nA.  And aligning the monochromator requires measuring currents of 3 nA or less. If the specimen stage leakage current is high, then it would be impossible to accurately measure or set those currents.

To test your target leakage current, simply measure the target current using the +90V bias box and picoammeter without any electron, ion, or X-ray source turned on.   Typically, the leakage current will be just a few 10s of picoamps.  If the leakage current is much higher than low picoamps, the zirconium ceramics shown in the image below may be coated and should be replaced the next time the system is up to air for maintenance.

The replacement procedure is simple.

  1. Vent the chamber and remove the specimen stage.
  2. Place the specimen stage on a workbench with some aluminum foil (UHV foil preferred) so that you can catch parts that will come off the specimen stage while you are working on it.
  3. Remove the end screw and washer and slide out the first long ceramic.
  4. Install a new long ceramic and replace the washer and screw.
  5. Repeat for the other long ceramic.
  6. For the back short ceramic, first remove the bearing by removing the C clamp on the shaft and sliding the shaft out. Note that two thin washers that will come off the bearing shaft as you pull it out.
  7. Next loosen the two pan head slotted screws and slide out the old ceramic and replace it with the new one.  Tighten the 2 flat head slotted screws and then replace the bearing.
  8. For the front short ceramic, just loosen the two pan head slotted screws and remove the old ceramic and replace it with the new ceramic. Then tighten the two pan head slotted screws.

After replacing all of the zirconium oxide ceramics, the leakage current should be minimal. 

Reinstall the 10-325 specimen stage then pump down and bake out the chamber.

The RBD part number for the set of 4 ceramics is 290CK-4RE.    Contact us for more information

Coated Ceramics
Coated Ceramics
clean-and-dirty-ceramic
clean-and-dirty-ceramic

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Insert new ceramic
Insert new ceramic
New ceramics installed
New ceramics installed

Auger Spectroscopy

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Auger Spectroscopy (AES) is a nondestructive and semi-quantitative surface analysis technique that works well for elemental analysis of surfaces on UHV compatible conductive and semi-conductive materials.  It is well suited for the analysis of thin films and coatings.

This ultra-high vacuum technique has high surface sensitivity (<100 Å) and a low detection limit.  It can detect all elements except hydrogen and helium.

Following are links to a variety of Auger Electron Spectroscopy tutorials which explain in detail the principles of AES, the instrumentation, and the applications:

Wellesley College AES  (pdf)

Hong Kong City EDU AES (pdf)

University of Delaware AES (pdf)

Johns Hopkins University Principles of AES

Auger_Electron Spectroscopy ( Power point download)

RBD Instruments’ microCMA is an affordable compact Auger Electron Spectroscopy (AES) cylindrical mirror analyzer package which is small enough to add to existing vacuum chambers.  For applications which require elemental information on the top most mono layers of specimens, AES can be the perfect solution. More information…

microCMA

Click on the above image for a short video demo about the microCMA

EMO box push button switches

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   Update 5-8-2020

You can also purchase the LED lamps from www.jkllamps.com For example PN LE-0509-01W is the white one. Search for Wedge Base LED.

The EMO box (Emergency OFF) used on many PHI systems has switches that can become noisy, stick or fail to operate at all. These switches are used to turn on and off the card rack power, main electronics console power, vacuum console power, bakeout power and to turn off and reset all power.

Another very common issue is that the light bulbs in the switches tend to burn out on a yearly basis.  This blog post will describe where to get replacement parts for the EMO boxes.

The round red EMO button switch is still available but the original square push button switches that were produced by Cutler-Hammer (now Eaton) are very difficult to find. Honeywell equivalents are listed below.

There are two styles of EMO boxes.  The 32-005 style has a Bakeout switch and the other style has a Vacuum Console power switch.

EMO box
EMO box
32-005 EMO box
32-005 EMO box

Equivalent replacement switches produced by Honeywell are listed below.

EMO box switch
EMO box switch
EMO button McMaster-Carr PN 7403K42  
Main Power ON/Reset   Honeywell PN #: AML21CBA3AC
Allied Electronics Stock #: 70119090
Main Power / OFF Honeywell PN #: AML21CBA3AC
Allied Electronics Stock #: 70119090
Electronics  Console Power Honeywell PN #: AML21CBE2AD
Allied Electronics Stock #: 70119866
Vacuum Console Power Honeywell PN #: AML21CBE2AD
Allied Electronics Stock #: 70119866
Card rack power Honeywell PN #: AML21CBE2AD
Allied Electronics Stock #: 70119866
Bake Out Power Honeywell PN #: AML21CBE2AD
Allied Electronics Stock #: 70119866

Original lamp –

T1 3/4 Wedge lamp
T1 3/4 Wedge lamp

Lamp; Incandescent; T-1 3/4; Sub-Mini Wedge; 28V; 40mA; 0.3MSCP; 7000 Hrs

Manufacturer #: 85

Allied Stock #: 70013004

Recommended LED replacement lamp –

T1 3/4 LED wedge lamp
T1 3/4 LED wedge lamp

Lamp; LED; T-1 3/4; Sub-Mini Wedge; White; 28V; 40mA; 0.3MSCP; Lamp life 30,000 hours.

Manufacturer #: LED-24-T1.75 WEDGE-W Allied Stock #: 70012994

These LED lamps are more expensive but will last for almost 4 years compared to about 1 year for the regular tungsten lamps.

Mouser PN 560-LE-0509-01W is a white LED that would work for all of the switches and it costs less. Made by JKL Components https://www.mouser.com/datasheet/2/208/LE-0509-01-21680.pdf

Bonus – EMO box schematics are shown below

32-005 EMO box
32-005 EMO box
EMO box
EMO box