XPS and AES peak linearity adjustments

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This post is a compilation of some calibration tech tips that I have written over the years. The procedures listed below explain how to calibrate the following systems and units:

5600 and 5400 XPS systems, Double pass CMA XPS analyzers

Scanning Auger system, Auger analyzers

WARNING: Some of these procedures involve making adjustments in power supplies that have high voltage present. Always refer high voltage adjustments to personnel who have been properly trained in high voltage safety.

5600 and 5400 XPS systems pass energy and linearity procedure:

First, check the pass energy tracking:

Load a sample that has one side clean gold foil and the other side clean copper foil. Sputter the sample until there is no oxygen or carbon present.

Acquire a survey on clean gold from 90 to 80 eV; with low pass energy (5.85 for a 5600 or 8.95 for a 5400) at .025 eV per step.

Acquire another survey over the same range using higher pass energy (23.5 for a 5600 or 35.75 for a 5400) at .050 eV per step.

The 84.0 gold peaks should be in the same position. If not, adjust the pass energy tracking potentiometer and then reacquire the surveys. After a few iterations you should be able to get the peaks in both surveys to line up. It is not important where the energies are at this point, only that they are in the exact same position.

On 5600 systems the pass energy tracking potentiometer is located in the filter box that is connected under the SCA. CAUTION – The filter box has high voltage present. Refer adjustment to qualified personnel.

On 5400 systems adjust R36A on the pass energy board in the 80-360 SCA control in the card rack. This potentiometer is accessible from the front of the card rack without extending the pass energy card.

For older ESCA systems that use the 20-805, adjust P1 in the 20-805 – Caution, high voltage is present inside the 20-805! Refer adjustment to qualified personnel.

If you have a 20-810 digital analyzer control, adjust R81B4 on the pass energy card

Adjust the pass energy tracking potentiometer as needed to get the peaks lined up at both pass energies. The pass energy potentiometer will have a greater effect on the higher pass energy peak location.

After the pass energy tracking is correct- Use a low pass energy and acquire a multiplex on the Au 84.0 4f7 and the Cu 932.67 2p3 peaks.

Check the location of the Au 84.0 4f7 and Cu 932.67 2p3 peaks. The span between the peaks should be 848.67ev. If not, adjust the scale factor in the XPS Hardware Properties dialog box slightly, and re-acquire the multiplex. The scale factor has 4 decimal point resolution.

Adjust the scale factor as necessary to get the correct span between the Au 84.0 4f7 and 932.67 Cu peaks. This may take several iterations. The scale factor has a greater effect on the Au 84.0 4f7 peak than the Cu 932.67 2p3 peak.

If you are still running with the original PHI software you will need to extend the retard board in the 80-360 or 80-365/6 control that is located in the card rack. Caution, high voltage is present on the Retard board! Refer adjustment to qualified personnel.

Adjust the Work Function in the XPS Hardware Properties dialog box so that both peaks are in the correct locations. The work function is a linear offset that affects the high and low energy peaks equally. Make a note of the scale factor for future reference.

xps-copper-gold-peaks

xps-copper-gold-peaks

 

AES energy calibration when using a 20-805 Analyzer Control

This procedure will calibrate the AES peak energies and 2 kV elastic peak crossover.

Tools needed: Insulated adjustment screwdriver (pot tweaker), Copper foil or gasket material.

Procedure:

  1. Read this entire procedure before starting the calibration.
  2. Load a sample of copper foil into the system and set the beam voltage on the 11-010 electron gun control to 2kV.
  3. Position the sample to the focal point of the analyzer using the AES Align routine. At this point it does not need to be exactly at 2kV, just make sure that the peak is maximized.
  4. Sputter the sample clean. Note: If you do not have a sputter ion gun on your system, then scrape the sample with a razor blade or exacto knife before you load it into the system to remove the surface carbon and oxygen.
  5. After the sample is clean, re-acquire the elastic peak and re-check that the peak is at maximum counts and beast shape. Do not worry if it is not at 2kV as that will be adjusted later.
  6. From this point on, DO NOT MOVE THE SAMPLE!
  7. Acquire an alignment from 900 to 960 eV and differentiate the data. The peak should be at 920 differentiated. If not, adjust the scale factor in the AugerScan Hardware Configuration menu a little bit and re-acquire the alignment and check the position. After calibrating the copper peak position, reacquire an elastic peak alignment but do not move the sample. If the n/e peak is not at 2000eV, then adjust P1 in the 11-010 control.**

2kv-calibration-potentiometer-11010

2kv-calibration-potentiometer-11010

 AES energy calibration for 11-500A

Procedure:

1. Load a sample of pure copper.

2. If you are using AugerMap software, set the magnification to 10,000X and use the Area Scan mode to minimize sample topography effect on the Auger signal. Or set 20-070A to Spot Mode.

3. Perform an elastic peak alignment and adjust the Z axis sample position to obtain maximum counts and best peak shape.

4. Sputter the sample clean until no carbon or oxygen is present.

5. Re-acquire the elastic peak to ensure that the sample is at the optimum position: highest counts and best peak shape. When the elastic peak is differentiated, the positive and negative excursions should be equal and symmetrical.

6. From this point on, do not move the sample!

7. With the beam voltage at 2kV, acquire a survey from 30eV to 1030eV, using .5eV/step, 50 ms/point.

8. Differentiate the survey and check the peak positions against the correct values as listed in the PHI handbook or other reference. A typical value is 920eV for the high energy peak and 60eV for the low energy peak on copper.

9. Note: If using AugerScan software, you can simply adjust the scale factor in the AES Hardware Properties dialog box rather than adjusting the 11-500A. If necessary, adjust P3 on the 682 board for proper peak position on the high energy peak. You can acquire an alignment with a range of 900 to 940, .5eV/step, 15ms/point and do the adjustment in real time. For copper, set the n/e peak to approximately 917eV. When differentiated, the high energy Cu peak should be 920eV.

10. Acquire another survey and check that the differentiated peak positions are correct. Document the results for future reference and file it in the system calibration log.

11. Acquire another elastic peak, but do not move the sample!

12. If the elastic peak is not centered at 2kV, then adjust P9 on the 664 board in the 18-080 electron gun control until the peak is centered at 2kV. (Or P1 in the 11-010 control**)

From this point on, every-time you set the elastic peak, the sample will be at the focal point of the analyzer

aes-copper-peaks

aes-copper-peaks

Auger energy calibration on 600 and 660 scanning Auger systems

This procedure requires sliding the 20-610 high voltage supply out and removing the cover to gain access to the beam voltage offset potentiometer, R108. Turn off the 20-610 when sliding it in out or in, and when removing or installing the cover.

Procedure:

1. Load a sample of pure copper.

2. If you are using AugerMap software, set the magnification to 10,000X and use the Area Scan mode to minimize sample topography effect on the Auger signal.

3. Perform an elastic peak alignment and adjust the Z axis sample position to obtain maximum counts and best peak shape.

4. Sputter the sample clean until no carbon or oxygen is present.

5. Re-acquire the elastic peak to ensure that the sample is at the optimum position: highest counts and best peak shape. When the elastic peak is differentiated, the positive and negative excursions should be equal and symmetrical.

6. From this point on, do not move the sample!

7. With the beam voltage at 3kV, acquire a survey from 30eV to 1030eV, using .5eV/step, 50 ms/point.

8. Differentiate the survey and check the peak positions against the correct values as listed in the PHI handbook or other reference. A typical value is 920eV for the high energy peak and 60eV for the low energy peak on copper.

9. Note: If using AugerScan software, you can simply adjust the scale factor in the AES Hardware Properties dialog box rather than adjusting the 32-150. If necessary, adjust R58/G3 (AES fine gain) and adjust R61/H3 (AES coarse gain) for proper peak position on the high energy peak. You can acquire an alignment with a range of 900 to 940, .5eV/step, 15ms/point and do the adjustment in real time. For copper, set the n/e peak to approximately 917eV. When differentiated, the high energy Cu peak should be 920eV.

10. Acquire another survey and check that the differentiated peak positions are correct. Document the results for future reference and file it in the system calibration log.

11. Acquire another elastic peak, but do not move the sample!

12. If the elastic peak is not centered at 3kV, then adjust R108 in the Bertan 20-610 High Voltage power supply to center the elastic peak.

 

Calibration is complete.

From this point on, every-time you set the elastic peak, the sample will be at the focal point of the analyzer (maximum signal and best shaped peak), and all of the Auger peaks will be in the correct positions.

 

**– Caution, high voltage is present! Refer adjustment to qualified personnel.

 

Argon, Oxygen and Xenon refill service for PHI systems

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RBD Instruments provides a refill service for the Argon, Oxygen, and Xenon gas bottles that are used with the PHI 04-303 and 06-350 sputter ion guns on many x-ray photoelectron and Auger spectrometers.

argon-bottle

argon-bottle

 

 

 

 

 

 

 

When you replace the argon or oxygen bottle on your PHI system, a small volume of air is introduced between the bottle and the leak valve. This air needs to be pumped out. The process for replacing the bottle and pumping out the air is different for systems with and without poppet valves. Both procedures are provided here.

 Replacing Bottles on Systems without a Poppet Valve

1. Close the leak valve.

2. Keeping the valve on the new bottle closed, remove the old bottle and install the new one.

3. Turn off all filaments on the system, including the DIG.

4.Turn off the Boostivac ion pump control.

5. Open the leak valve all the way.

6. Turn on the turbo pump and pump intro.

7. After the turbo has reached full speed, open the V1 gate valve and pump out the system for about 10 minutes with the turbo pump.

8.Close the V1 gate valve.

9.Start the ion pumps.

10 Turn on the DIG.

11. Pump until the base vacuum returns to normal.

12. Close the leak valve.

13. Open the argon bottle.

 Replacing Bottles on PHI systems with a Poppet Valve

1. Close the leak valve.

2. Keeping the valve on the new bottle closed

3. Remove the old bottle and install the new one.

3. Turn off all filaments on the system including the DIG.

4. Close the poppet valve.

5. Open the leak valve all the way.

6. Turn on the turbo pump and pump intro.

7. After the turbo has reached full speed, ope

n the V1 gate valve and pump out the

System for about 10 minutes with the turbo pump.

8. Close V1 gate valve.

Open the poppet valve.

10. Turn on the DIG.

Pump until the base vacuum returns to normal.

Close the leak valve.

Open the argon bottle.

Visit our website at rbdinstruments.com for more information and to request a quotation. Or call us at 541 550 5016.

gas-bottle-valve

gas-bottle-valve

close-leak-valve

close-leak-valve

open-leak-valve-completely

open-leak-valve-completely

Auto Valve Control adjustment procedure

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The Auto Valve Control (AVC) controls all of the air valves on many PHI systems. It has built in logic that uses two thermocouple sensors and a mechanical switch to determine the status of the system.

There are four common problems with the AVC:

1. The V4 ion gun valve will not open in the automatic mode.

2. The gate valve will not close when the probe is retracted.

3. The V1 led on the remote is neither Red (closed) nor Green (open).

4. One or more of the solenoids stick, or leak.

Problems/Solutions:

1. The V4 ion gun valve will not open in the Automatic mode.

There are two thermocouple gauge tubes that sense the vacuum of the turbo(s), but only one TC gauge. TC1 is located on top of the turbo and determines whether or not the turbo pump is up to full speed. TC2 is under the tabletop and measures the vacuum in the intro chamber. If the intro pumps down to 5 bars but the V4 valve will not open, either the TC gauge is out of adjustment, or TC1 is defective.

To adjust the TC gauge:

1. Remove the cover on the AVC and slide it out enough to work is able to access inside of the unit. On some systems, such as the 600 Multiprobe, you can remove the tabletops and come from the top down. On other systems, such as 5000 series XPS systems, you will need to slide the AVC out of the rack a little bit.

2. Refer this adjustment to qualified personnel. With a DVM, measure the voltage on pins 1 and 2 of P14. This is the connector that comes from the TC gauge control output. Pump down the intro. After you have 5 bars, you should have 9 to 10 mV DC on pins 1 and 2 of P14. If not, there is a pot on the back of the TC gauge (hockey puck) that needs to be adjusted. There is a hole on the back of the AVC that might allow you to do the adjustment from the back of the AVC with a long, thin screwdriver. Usually this does not line up and you need to remove the 3 screws at the base (under side of the AVC) that hold the TC gauge to the AVC and rotate the TC gauge up to get to the pot. Adjust the pot for 9 to 10 mV. It goes from Zero mV (air) to 10 mV (vacuum). CAUTION! If you have to move the TC gauge exercise extreme caution! There is a 220-volt AC terminal strip located near the TC gauge. It is recommended that the AVC be shut down (close all valves and turn off all turbo pumps first) and un-plugged before tilting the TC gauge. Touching the metal case to the exposed 220-volt AC terminal strip will cause arcing, damage to the AVC and possible electrical shock!

AVC-control-board

AVC-control-board

NOTE:

RBD provides an upgrade to AVC units where the P14 and TG guage pots are mounted on the front panel of the AVC. We install this upgrade as part of a standard AVC repair.

3. After you have the TC gauge adjusted for 10 mV, adjust R103 (The only adjustment pot in the AVC) for 4 bars on the AVC remote. The fifth bar is timed and comes up automatically after two minutes, provided that the vacuum stays at 4 bars. Find the threshold for 4 bars, and turn it an additional 1 full turn. There is some hysteresis in the adjustment.

Calibration of the TC gauge is now complete. If the V4 valve still does not open in the automatic mode, then the Thermocouple tube TC1 located on the turbo is most likely defective or out of range. Since there is only one controller, both of the thermocouple tubes need to be matched somewhat closely in performance.

You can purchase these tubes from RBD, our part number is DST06MRE.

2. The gate valve will not close when the probe is retracted.

If the V1 gate valve does not close automatically after retracting the intro probe, most likely the intro probe switch is broken.

1. Remove the probe bnc cable from the intro (located under the intro chamber near the pumping line).

2. Short the center pin on the cable to the outer shield on the cable.

3. V1 should now close. If so, then the intro probe switch is broken and needs to be repaired/replaced.

You can operate the intro by shorting the cable to close the V1 valve until it is convenient to remove the intro from the gate valve and repair/replace the switch (make sure the turbo pump is OFF before you remove the intro). PHI’s part number for the switch is 613174. You can also usually repair or replace these with a piece of spring steel for much less than the price of a new switch.

If you have a magnetic load lock arm then sometimes the magnetic sensing switch can fail. If so, contact RBD for a replacement.

3. The V1 led on the remote is not Red (closed) or Green (open).

Sometimes when there is a power outage the AVC will not be re-set properly unless the probe is fully retracted first.

1. Make sure that all valves are closed.

2. Pull the probe all the way out.

3. Make sure that the AVC is in the Automatic (not manual) mode.

4. Turn the AVC off.

5. After one to two seconds, turn the AVC back on. Do not leave it off too long or the turbo pump will vent.

The V1 light should now be red. If not, there is a problem with the AVC. Contact RBD Instruments for assistance at (541)330-0723 or at rbdinstruments dot com

4. Any one of the valves sticks, does not open, or leaks.

After some number of years, the solenoids that drive the air-actuated valves become dried up. The result is intermittent operation. Sometimes the valves will stick open, other times closed. You can take the solenoids apart and lubricate the seals with vacuum grease. This is somewhat difficult to do and can result in the valve being totally inoperable. The best solution is to replace the defective solenoid with a new one. RBD has these parts in stock at all times.

The RBD part numbers are:

V1 Solenoid     T062-4E2RE

V2 Solenoid     T062E1-3-10-35RE

V3,4,5,6  Solenoid     T062-4E1RE

avc-solenoid-part-numbers

avc-solenoid-part-numbers